Box forming system



0d. 22, 1935. J, g s oKEs ET AL 2,018,237

BOX FORMING SYSTEM Filed Feb. 28, 1933 17 Sheets-Sheet 1 E g-T MIN-U W M INVENTbRS /r\ 2/. m W BY CO IA. M

22; ATTORNEY.

Oct. 22, 1935'- J. 5. STOKES ET AL BOX FORMING SYSTEM Filed Feb. 28, 1953 17 Sheets-Sheet 2 [mg/2R3 Y v ATTORNEY.

Oct. 22, 135.

J. S. STOKES ET AL BOX FORMING SYSTEM Filed Feb. 28, 1955 17 Sheets-Sheet 3 INVHVTORS fl ATTORNEY.

fl- J. s. STOKES ET AL 2,018,237

BOX FORMING SYSTEM INVENTORS g/ ti 1. MM M mam i 8913* m ATTORNEY.

Oct. 22, 1935.,

, J. S. STOKES ET AL BOX FORMING SYSTEM 1'7 Sheets-Sheet 5 M NN Filed Feb. 28, 1953 IQZVZRS 1/. M

(amix 29 w ATTORNEY.

' Oct. 22, 1935. J. 5. STOKES ET AL BOX FORMING SYSTEM Filed Feb. 28, 19:55 17 Sheets-Sheet 6 w SK f &

INVENTORS 442141.;

Z22; ATTORNEY.

Oct. 22, 1935. J. s. STOKES ET AL BOX FORMING SYSTEM 17 Sheets-Sheet 7 Filed Feb. 28, 1935 INVENTORS sly/2% M at ATTORNEY.

0a." 22, 1935. i S TOKE ET 2,018,237

BOX FORMING SYSTEM Filed Feb. 28, 1933 17 Sheets-Sheet 8 INVENTORS Ad mLM BY bww Ma Qw 22;, ATTORNEY.

Oct. 22, 1935- J. 5. STOKES ET AL BOX FORMING SYSTEM Filed Feb. 28, 1955 17 Sheets-Sheet 9 MLWU 1W. L

INVENTORS $11 ATTORNEY.

Oct. 22, 1935. J s s ET AL 2,018,237

BOX FORMING SYSTEM File d Feb. 28, 1955 17 Sheets-Sheet 10 EH1 w WEN IN INVENTORS If. am M 45.4; ATTORNEY.-

" 22, 1935. I J. s. STOKES ET AL 2,918,237

BOX FORMING SYSTEM Filed Feb. 28, 1933 17 Sheets-Sheet 11 INVENTORS y/flL 5/. Wu. a

' BY QWIJ M MQMQW m ATTORNEY.

Oct. 22, 1935. J. s. STOKES ET AL I zmsmv.

BOX FORMING SYSTEM Filed Feb. 28, 1953 17 Sheets-Sheet l2 AWN INVENTORS MQN .QAN o N V @MHW MN %.m\ k v, N3 mAN 0 mm 3% N3 k 93 an; A TTORNEY.

Oct. 22, 1935. J. 5. STOKES ET AL BOX FORMING SYSTEM Filed Feb. 28, 1953 17 Sheets-Sheet 1 3 241 ,242 LVQ Zita ATTORNEY.

0a. 22, 1935. STQKES ET'AL 2,018,237

BOX FDRMING SYSTEM Filed Feb. 28, 1955 1'7 Sheets-Sheet 14 INVENTORS Oct. 22, 1935- J. s. STOKES ET AL Box FORMING SYSTEM Filed Feb. 28, 1953 17 Sheets-Sheet l5 s R w m m 4 ATTORNEY.

OCL'ZZ, 1 935. 5 STOKES ET AL I f 2,918,237

I BOXIFORMING SYSTEM I Filed Feb. 28, 1933 17 Sheets-Sheet 16 INVENTOR-S 5/ QM ML BY Mw/ 29 M flux ATTORNEY.

Oct. 22, 1935. 1 J 5 STOKES ET AL 2,018,237

BOX FORMING SYSTEM 7 Filed Feb. 28, 1955 17 Sheets-Sheet 1v lll' J03 182a A INVENTORS fi B l C1 if. M

a M BY @W 5?]. M

[ 29 v ATTORNEY.

Patented Oct. 22, 1935 UNITED STATES PEIQE BOX FORMING SYSTEM Application February 28, 1933, Serial No. 658,934

52 Claims.

Our invention relates to box-forming systems and apparatus, and more particularly to mechanism; for bending one-piece box blanks, component blanks of multipiece boxes, cover blanks, and the like, all herein generically termed box blanks.

In accordance with our invention, box blanks, preferably scored or creased to define the component panels of the box, removedfrom a stack or received from a blank-making machine, are transferred to a plunger or form, and while each blank is held by or upon the plunger or form, associated mechanism bends or over-bends the panels to or, and preferably, beyond their final box-forming positions; the plunger or form there'- after deposits the blank on a conveyor which transfers the blanks in succession, for example toward a box-wrapping or box-forming station; in some modifications, the bent box blank is deposited on an adhesively coated wrapper or the like on the conveyor, preferably held thereto by suction; the blank and wrapper assembly then moves as a unit toward the wrapping or boxforming station.

Further in accordance with our invention, each wrapper is accurately registered on the conveyor at the station or region at which it receives a bent blank; preferably, the wrapper is released from suction during this registration, and the wrapper and blank assembly is thereafter subjected to suction.

Further in accordance with our invention, one or more of the side or end panels of the applied blank may be flattened against a corresponding panel or panels of the wrapper while on said conveyor to effect further partial covering or wrapping of the blank, and to facilitate transfer of the assembly, either manually or automatically, to the box-forming or wrapping machine.

In one modification of our invention, before the blank and wrapper assembly leaves the conveyor, or before it is delivered to the wrapping machine, some of the box walls, two ends and side for example, are brought to vertical or final boxforming position and there held by partial application of the wrapper.

Our invention also resides in the features of combination, construction and arrangement hereinaiter described and claimed.

The mechanism hereinafter described and claimed may be utilized to perform some of the steps of the methods of making boxes disclosed and claimed in Stokes application Serial No. 586,530, filed January 14, 1932.

For an understanding of our invention, and

Figs. 6 and 7 are front elevational views, on enlarged scale, of blank separating mechanism shown in Fig. 1.

Fig. 8 is a detail view of parts shown in Figs. 6 and 7.

Fig. 9 is a plan view of the operating cam and mechanism for parts shown in Figs. 6 and 7.

Fig. 10 is a detail View showing the blank separating element in different operating position.

Fig. 11 is a detail view on further enlarged scale of the blank-separating element.

Fig. 12, in section, and on enlarged scale, illustrates the operating mechanism for the blank transfer arm shown in Fig. 1.

Fig. 13 is a top plan view of parts shown in Fig. 12.

Fig. 14 on enlarged scale, is a top plan view of the blank bending mechanism shown in Figs. 1 to 3.

Figs. 15, 15a and 16 are detail views in elevation, of parts shown in Fig. 14, in difierent operating positions.

Fig. 160/, is an end sectional view of parts shown in Fig. 16.

Fig. 17 is a wiring diagram of the control system of stack-elevating mechanism.

Fig. 18 is a detail view, on enlarged scale, of control mechanism for the box bending machine of Fig. 1.

Fig. 19 is a detail view of a lock-out clutch control.

Fig. 20 is a top plan of a box-wrapping system utilizing-the box blank bending machine of Fig. 1. Fig. 21 illustrates the system of Fig. 20 as used in making multi-piece boxes.

Fig. 22 in top plan illustrates a modification of the bending mechanism shown in Fig. 1 which includes in addition mechanism for flattening side panels of the blank on a conveyed wrapper.

Fig. 23 is a detail view on enlarged scale, of wrapper re-registering mechanism.

Fig. 24, a'front elevation in section, illustrates parts shown in Fig. 23.

Fig. 25 is a detail view on enlarged scale of Valve mechanism shown in Fig. 24.

Fig. 26 is a top plan view on enlarged scale of the wrapper registering gripper.

Fig. 27 is a sectional view in Vertical elevation of parts shown in Fig. 26.

Fig. 28 is a detail View, in end section, of slide structure shown in Fig. 27.

Fig. 29 illustrates mechanism for flattening the blank side panels on the registered wrapper.

Fig. 30 illustrates the system of Fig. 22, as used for making three-piece boxes.

Fig. 31 illustrates mechanism for transmitting motion to parts adapted to partially wrap a box on the conveyor.

Fig. 32 is atop plan view of chain and gear.

7 t Fig. 35. r

'labelregis'tering mechanism shown in Fig. 23.

Figs. 37, 38 and 39 are detail views of parts shown in Figs. 35 and 36. a 7

Figs. 40 to 43 illustrate .a modification of the Referring particularly to Figs. 1, 2 and 3, the blank bending mechanism BB is adapted to take her: blanks from a stack or from a box body machine, such as described and claimed in copending application Serial No. 655,194, filed February 1, 1933, bend them along their scoring, and deposit the bent blank on a conveyor for transfer toward or to a box-wrapping station.

1 Assuming for purpose of explanation, that the box blanks are to be removed from a stack, the

. stack Sb ofblanks'is disposed upon the table I of the machine which is elevated by mechanism hereinafter described, to maintain the top of the stack at substantially a predetermined position. The camZ, Figs. 6, '7, and 9, is provided with a groove 3 to receive cam follower 4 carried by arm 5 attached to one end of a shaft 6 to'whose other end is afiixed a gear segment I. The oscillation of arm 5 is transmitted to the blank separator head 8 through gear 9, rack I9, rod I I, rack I2, gear l3, shaft I4, gear I5, and rack I6 which is attached to or forms part of the support I carrying the blank separator head 8. Accordingly, during the operation of. the ma chine the head 8 moves from its raised position shown in Figs. 6 and 7 downwardly into engagement with the top of the pile selectively to lift the top blank. As shown more clearly in Fig. 11, the head 8 is hollow in order that suction may be applied for lifting ofthe blank. The interior of the head is in communication through a pas' sage in the supporting member I! and thehose I8, with a suction pump l9. 7

The cam 29 which controls the cut-off valvev V 21i for suction to the head 8 is suitably timed so tact with the blank, and is released after the.

that suction is applied while the head is in conblank has been lifted to the position shown in -Fig. 10 and engaged by other transfer mechanism hereinafter described. V

Toassist in separating the blanks, the head 8 is provided with a spur member 22 extending inwardly from the plate, 23 suitably attached to the ;back of the lifting head 8 as by screws 24. During descent of head 8, the spur 22 is sufllciently to the right of the edge of the stack, as viewed in Fig. 6 to clear it. After engagement with the top sheet of the stack, the support I? is moved bodily to the left as will now be described, to press the spur into the edge of the sheet. This motion brings the edge of the sheet against the plate 23. The opposite edge of the sheet is restrained or held by the stack guide 25.

After the head is raised to the position shown in Fig. 10, and held by transfer arm 26, the suc tion is cut off, and the head is moved slightly to the right to remove the spur 22 from the blank, and then the head is slightly lifted to clear the blank so that it is out of the path of movement of the blank as effected by the transfer arm 2%.

The in and out movement of the support IT for the blank separating head 8 is effected primarily by the groove 2'! of cam 2, which as shown most clearly in Figs. 6 and 9 engages the follower 28 at one end of shaft 3!, to effect to and fro movement of the gear segment 30 at the other end of shaft 3 I. The motion is transmitted to the reciprocating support 32 by gear segment 33,. rack 34, shaft 35,- raok 35 and gear 31 which engages a rack 38 attached to or integral with the supporting member 32. As the support 32 moves to-the left it carries with it the housing member 39 which guides the reciprocating support I! for the suction head 8 and which also carries the gear I5 for continuous meshing engagement with rack 46. The gear I5 as indicated is slidable on the key 4!! of shaft I4 which does not reciprocate. The relation between these parts is perhaps most clearly shown in Fig. 8.

The suction head 8, as shown in Fig. 11 is pivoted at M, so that as the head is raised. the right-hand edge of the top blank is lifted, allowing the arm 26 as it is swung to the left, Fig. 10, or

. clockwise, to the position shown in Fig. 30, to pass between the separated blank and the stack to lift 7 The operating mechanism for arm 25, now described, swings the arm 26 and attached blank in counter-clockwise direction as viewed in Fig.

20, to bring the blank in re istered position be low theplunger 43. The stop bar 43a engages the transferred blank to assist in registering it if perchance it is not accurately centered on pad 42. The operating mechanism for arm 25 shown most clearly in Figs. 12 and 13. The cam 44 provided with a track or groove 45,-engage's the cam follower 45 of an arm 41 secured to one end of a shaft 48 towhich is also secured gear segment 19, which through gear segments 59 and 5! transmits motion'to gear 52 connected to shaft 53 to whose upper end is secured a crank member 5d. The link 55 connects crank'fid to arm 25, the

pins 55 and 51 carried by the arms 26 and 54 respectively, provide the bearings for link 55. The linkage and motion transmitting mechanism is so designed that when the arm 25 is in its limiting position above the stack, the pins 56 and 51 arein its other limiting position beneath plunger 43, the axes of pins 55, 51 and shaft 53 are again in a straight line. Of course, now the pin 57 is between the pin 55 and shaft 53, whereas for the other limiting position, the relation is as shown in Fig. 13, with shaft 53 between the pins.

The suction of pad 52 is controlled by valve 58, Fig. 5, actuated by cam 59. The suction in pad 42 is cut off and arm 25 moved back to its position over the stack, after the plunger 43 has descended and assumed control of the blank.

Referring particularly to Fig. 2, plunger 43 is slightly above the plane of movement of arm 25. After a blank has been brought to position beneath the plunger 43, the arm 60 is rocked in counter-clockwise direction about its pivot 6! to effect registered engagement between the plunger and the central or box bottom panel of the blank. The suction head is hollow, and in communication with the suction pump through the hose 62. Upon occurrence of the aforesaid engagement, valve 63 is closed by cam 5G tohold the blank against the head. The arm 26 thereupon moves from beneath the blank to position above the stack, as previously described.

The downward movement of the plunger which is then resumed is primarily controlled by the cam groove or track 55 of cam 44 which engages the follower 5? at one end of the bell crank lever 58 whose other end is connected by link 69 to the arm 60 which supports the plunger 43. The plunger 43 in carrying the blank downwardly for deposit upon the conveyor C passes adjacent the several box bending devices shown most clearly in Figs. l4, l5 and 16.

The length and width of plunger 53, which is a thin plate, substantially correspond to, or are slightly less than, the length and width of the bottom panel of the box blank, so that the side panels S and the end panels E of the box blank project beyond the plunger plate. As the plunger approaches the position shown in dotted lines in Fig. 16, the side panels are engaged by and bent upwardly by the bending bars it, Hi, and similarly the end panels E are thereafter bent upwardly by the bending bars l l. The plunger momentarily stops at this position whereupon first one pair of bars "10, id and then the other pair of bars H, I! move inwardly sharply to bend the blank along its scoring as generally indicated at Fig. 15.

The mechanism for effecting this operation is most clearly shown in Fig. 14. The cam 12 is provided with a groove 13 for the cam follower 14 which is carried by arm '15, pivoted at 16, one end of the arm being connected by link i? to the arm 13 which is connected by link 19 to the slide Bil which carries one of the bending bars ll. The. other end of arm E5 is connected by link 8| to lever 82 connected by link 83 to the opposite slide 8 3 carrying the other end bending bars H. Cam i2 is also provided with track 85 for the cam follower 86 carried by arm 81 which is connected by link 88 through the bell crank lever 89 and link st to the slide 8i which carries one of the slide panel bending bars it. The opposite side-bending bar carried by the slide 92 is similarly operated from a cam 93 by bell crank lever 94, link lever 95 and cam follower 97.

The slides and links are adjustable, as indicated, to accommodate boxes of difierent length and/or width. The slides are adjusted for a particular size box so that when the lower bars 98, 88 are in their retracted position, as shown in Fig. 16, the distance between them is substantially equal to the width of the box bottom plus the thickness of the box sides, and similarly the end slides are adjusted so that when the lower bending bars 99 are in their retracted position the space between them is substantially equal to the length of the box plus the thickness of the box ends. As shown in Fig. 15, the upper bars and lower bars of each slide are slightly spaced vertically to provide a groove for bending of the box panels beyond their final or box forming position as the slide is moved inwardly, (Fig. 15). The squaring bars or abutments 98a secured to the lower bars 98 engage the four edges of the bottom panel of the blank to re-square or center it if necessary. The upper surfaces of bars or plates 98 support the blank during the folding of panels E, and panels S by the uppers, as. above described. The bending weakens or fractures the fibres of the box material along the scoring so that when the box is subsequently wrapped there will be no tendency for the sides of the box to bend or bow.

After all four sides of the box have been bent, and all slides have been returned to their retracted position, the downward movement of the plunger 43 is resumed, to bring the box blank B upon a conveyor C which preferably is intermittently movable, and at rest when the blank is deposited thereon. Due to resiliency of the material, the panels after they have passed the lower bars 98, 99 swing outwardly to some extent, generally as shown in full lines (Fig. 16). Before the plunger is moved upwardly, the suction applied thereby is broken by valve 63 to allow the blank to remain on the conveyor. The plunger returns to its upper position and immediately thereafter another blank is brought thereto by the arm 26, and the cycle of operation is repeated.

Provision is made to keep the top of the stack Sb at a predetermined level within suitably marrow limits and so compensate for the removal of the blanks. The table I is connected to links of the chains Hit, it! which are driven by sprockets on shaft I02, whose movement is effected by shaft Hi3, Fig. 18. To the shaft is secured a ratchet wheel m4 and loosely mounted on the shaft is the arm m5 carrying the pawl N56. The arm I05 is held in the position shown by the latch Hill which engages the abutment I58 of the arm. Accordingly, as the link its is lifted and dropped by cooperation between the earn 9 it and the cam follower arm ill connected to link Hit, the lifting piece H2 carried by link Hi9 simply slides up and down on the pin H3 carried by arm 855. The arm I85 remains in its latched position solong as the top of the stack is not less than the predetermined level, determined by the setting of the contact operating member 4 it carried by the rod N, Fig. 7, for lifting and dropping the blank separating head 8. Between the rack iii and link H there is a lost motion connection afforded by the pin H5 between rod H and slot H6 in the tubular member lil'. The stroke of the rack H] is such that the head & engages the top of the stack when at the desired level, before the end of the upper movement of rack Hi, so that red H due to contact of head 8 with the stack stops short of the position for which the member 5 M efiects engagement of contacts H2, and the remainder of the upper movement of rack It is effective only to compress the spring H9. When, however, the top of the stack falls below the desired level, the operating member lit effects engagement of contact H3 to energize the solenoid 128, Figs. 17 and 18. The upward movement of the core 

